Building a Mini Fostex Horn Speaker with a 2-Inch Full-Range Driver
Can a tiny $2 full-range speaker deliver surprisingly rich sound inside a miniature Fostex-style back-loaded horn? In this video, I build, test, and compare a scaled-down horn enclosure inspired by the legendary Fostex design.
Unlike standard boxes, a back-loaded horn utilizes a complex, winding internal pathway that expands gradually like a musical instrument. The sound waves radiating from the back of the speaker cone travel through expanding channel (the horn), which acoustically amplifies the lower frequencies.

Unlike standard boxes, a back-loaded horn utilizes a complex, winding internal pathway that expands gradually like a musical instrument. The sound waves radiating from the back of the speaker cone travel through expanding channel (the horn), which acoustically amplifies the lower frequencies.

Of course, there is simply no data for this small, cheap driver. At home, without using expensive instruments, we can measure the resonant frequency with great precision, and that is the basic data for making any type of sound box. We need a computer or phone with an audio frequency generator application, an audio amplifier, a resistor with a value of about 10 to 47 Ohms, and a digital multimeter.

I will use online ton generator. I connect the output of the amplifier through a series resistor to the speaker. Then I connect the multimeter directly to the speaker terminals and let the speaker hang freely in the air so that there is no influence from the environment. Now I gradually change the frequency from 40Hz and up. As the frequency increases, the voltage changes, and when it reaches its maximum value, we read the resonant frequency of the speaker. For this speaker in particular, it is about 170Hz.

This is the sound box in the construction phase where the sound path from the driver to the exit (mouth) can best be seen.


Next comes the most interesting part, which is testing the characteristics of this small speaker. Unfortunately, you will not be able to capture the exact sound through the recorded audio, but I will try to convey it to you, based on my listening tests. For obvious reasons, for testing I will be using songs from the YouTube library. So that you can at least roughly get a feel for what kind of sound it is, along with this speaker, I connected my NAD 801mm to the other channel to make a rough comparison. I put a red LED on both speakers as an indicator of the active speaker at the moment. By changing the balance, I will test the sound of both speakers.

Now I am going to try to do an extremly rough test to determine the frequency response of the two speakers. Fotr this purpose I am using a online pink noise generator and free spectral analysis software. With small microphone I am going to pick up the sound from two speakers separately. I am practically interested in the low frequency responce because this microphone is relatively insensitive to higher frequencies.


Now I am going to try to do an extremly rough test to determine the frequency response of the two speakers. Fotr this purpose I am using a online pink noise generator and free spectral analysis software. With small microphone I am going to pick up the sound from two speakers separately. I am practically interested in the low frequency responce because this microphone is relatively insensitive to higher frequencies.
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